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Author Topic: Ball Penetration Testing  (Read 3049 times)

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Ayrtek Cricket

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Ball Penetration Testing
« on: September 02, 2013, 10:41:26 AM »

With the new BSI test now well underway and out for public review it is set to be introduced in 2013 to come into action.

The existing BSI standard see's a helmet dropped onto a metal anvil in various locations, the force transferred through the helmet to the force sensors inside of the helmet upon the headform are recorded and if they exceed 250g this is deemed a failure.

Helmet 1 EPS Crown 2 Trial 2


However the ICC had identified despite helmets confirming to these standards the majority of serious injuries being sustained were around the facial area of the helmet with balls penetrating the peak/grille area as well as forcing the grille onto the wearers face causing laceration injuries.

With this in mind is has been decided by the BSI panel that a penetration test is to be introduced where a projectile is fired at the area in question and if the ball passes through or the grille strikes the plasticine upon the headform a failure is deemed. Both junior and adult balls are to be tested as the adult ball has a width of 73mm and a weight of 5.2oz whilst the junior ball has a width of 67mm and a weight of 4.3oz.

With the speeds it is viewed that an 80mph bouncer will reach the batsmen at a speed of approx 67mph once the ball has hit the pitch and travelled the distance to the player. This equated to 33m/s. A junior speed has been deemed at 55mph at the point of impact which equates to 25m/s.

The settings on the helmet need to be set so that they are obviously narrower than the balls width so that the helmet performs to keep the ball out when an impact is directed at the peak and grille location. The "golden ticket" in terms of design is to be able to keep the smaller Junior size ball out at adult speeds as a smaller ball mean an easier passage through the gap between peak and grille at higher velocity.

With the helmets we submitted for testing we specified an adult setting for the grille as well as a junior one for the smaller size ball. We asked that the helmets be tested until a point of failure could be determined. I.E if the helmet passed the test at 67mph then we kept increasing the speed until such a point that the ball passed through the gap or the helmet became damaged beyond use.

Adult Ball at 67mph

Trial 1-Ball Penetration (Adult Size)


Junior Ball at 55mph

Trial 2- Ball Penetration (Junior Ball)


They key features of the helmet design that mean increased peak rigidity performs as desired in this test to ensure that the ball is kept from penetrating the gap when working in conjunction with the grille. These helmets are our entry level model and the Carbon Fibre shell models perform to an even higher level.

 
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tim2000s

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Re: Ball Penetration Testing
« Reply #1 on: September 02, 2013, 11:32:33 AM »

What was the maximum velocity that was deemed safe on the entry level helmets?
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Re: Ball Penetration Testing
« Reply #2 on: September 02, 2013, 11:35:40 AM »

The above mentioned speeds are what the helmets need to pass so 55mph or 67mph.
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tim2000s

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Re: Ball Penetration Testing
« Reply #3 on: September 02, 2013, 11:38:22 AM »


With the helmets we submitted for testing we specified an adult setting for the grille as well as a junior one for the smaller size ball. We asked that the helmets be tested until a point of failure could be determined. I.E if the helmet passed the test at 67mph then we kept increasing the speed until such a point that the ball passed through the gap or the helmet became damaged beyond use.


Sorry, I meant at what point did the helmets fail your secondary criteria? keep increasing the speed until...
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imran75

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Re: Ball Penetration Testing
« Reply #4 on: September 02, 2013, 11:39:30 AM »

There's a link to a video at 35m/s which looks pretty nasty. It's one of the videos displayed after the junior test video finishes - I think it's "test 23"...
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Re: Ball Penetration Testing
« Reply #5 on: September 02, 2013, 12:07:57 PM »

Good digging imran ;)

The fastest they got upto was 75mph with the junior ball by which point the grille had taken 5 impact on the same location but still kept the ball out. Pic of the helmet as per below along with the video:-

This video shows the 4th Impact on the front of the grille at 33.9m/s or 75.7mph. In total 4 impacts were performed upon the same helmet at:-

-24.2m/s (54.01 mph)
-29.5m/s (66mph)
-31.9m/s (71.4mph)
-33.9m/s (75.7 mph)

The helmet stood up to the task even when suffering from heavy grille damage after multiple impacts above and beyond the test speeds.
Trial 23 ACIS 5- Ball Penetration Test


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tim2000s

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Re: Ball Penetration Testing
« Reply #6 on: September 02, 2013, 12:20:07 PM »

The fastest they got upto was 75mph with the junior ball by which point the grille had taken 5 impact on the same location but still kept the ball out. Pic of the helmet as per below along with the video:-
That's pretty impressive!
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Ayrtek Cricket

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Re: Ball Penetration Testing
« Reply #7 on: September 02, 2013, 12:22:11 PM »

Yeah its a serious impact speed as some of the grills are pretty bent as a result of the impacts. The impacts come from 0.6m away so its pretty high velocity stuff!!
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trypewriter

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Re: Ball Penetration Testing
« Reply #8 on: October 02, 2013, 08:54:17 AM »

any difference in performance of titanium vs steel?
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Ayrtek Cricket

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Re: Ball Penetration Testing
« Reply #9 on: October 02, 2013, 08:57:35 AM »

We haven't submitted a batch of titanium as yet but as a stronger lighter material I would expect it to perform better.

The new standard will be published shortly after attending the Bsi committee meeting yesterday to finalise the document. Everyone on the committee is confident that it is an improvement of the previous 1998 standard and will lead to safer helmets being produced and worn by players at both professional and amateur level.
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cricketboy2010

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Re: Ball Penetration Testing
« Reply #10 on: October 02, 2013, 12:13:49 PM »

Will the new Aditek helmets offer Titanium and Steel options?
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Vitas Cricket

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Re: Ball Penetration Testing
« Reply #11 on: October 02, 2013, 12:17:48 PM »

Will the new Aditek helmets offer Titanium and Steel options?


In the PremierTek range, yes.

http://ayrtek.com/range/

FattusCattus

Re: Ball Penetration Testing
« Reply #12 on: October 02, 2013, 12:47:38 PM »

Well this thread didn't match the anticipation I had from it's title!
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Ayrtek Cricket

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Re: Ball Penetration Testing
« Reply #13 on: October 02, 2013, 12:48:59 PM »

tricky to live upto your very high expectations Mr Cat! ;)
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