I cracked the toe of mine last year just before doing my knee. Wasn't that bat though (the bat i mean, my knee was totally $%*ed!)
If it had been the Icon i would have completely understood. Toes on those are twigs, but I liked the Six6 as the toe was a bit more chunky.
Unfortunately, timber is a natural product and you can't avoid all imperfections.
I've not heard of a decent claim from a large retailer here in Australia.